Engineered Projects
that transform plants.

— Solution 01

Industrial Dust Collection Systems

Whether the dust is fine and combustible, abrasive and high-temperature, or sticky and hygroscopic — there is a collector configuration that solves it economically. We engineer the right one for your application.

Each system is sized from first principles: actual cubic metres per minute of capture, dust loading, particle size distribution and downstream emission limits — not just catalogue selection.

• Reverse pulse-jet bag filters for high-volume general dust
• Cartridge collectors for fine, free-flowing dust with footprint constraints
• Downflow booths for grinding, sanding and weld-cell capture
• Cyclone pre-separators for heavy or hot load streams
• ATEX-compliant designs for combustible dust hazards

— Solution 02

Wet Scrubbers & Acid Fume Control

For water-soluble gases, acid mists, plating fumes and hot-particulate streams, dry filtration falls short. Wet scrubbing — done correctly — neutralises the contaminant and protects both your workers and your stack.

We build scrubbers in FRP, PP, PVC and SS metallurgies based on the chemistry, and pair them with mist eliminators, recirculation systems and dosing skids for a complete package.

• Packed-bed absorbers for HCl, HF, NH3, SO2, NOx streams
• Venturi scrubbers for sub-micron particulate
• Cyclonic and multi-stage scrubbers for combined PM & gas
• FRP / PP / SS-316L construction options
• Integrated pH dosing, recirculation tanks and exhaust fans

— Solution 03

Fume, Mist & Source-Capture Systems

Workplace air quality is becoming the next compliance frontier. AES delivers source-capture solutions that pull the contaminant before it reaches the operator's breathing zone — far more effective than general ventilation.

• Welding fume extractors — fixed-arm, central and portable units
• Oil mist coalescing filters for CNCs, grinders and EDM
• Chemical fume hoods and lab-grade exhaust systems
• Source-capture hoods and ducting design
• HEPA & activated-carbon final stages where required

— Solution 04

Turnkey Bag Filter Projects

A bag filter is only as good as the system around it. We deliver complete turnkey projects — ducting, hoods, fan selection, structural support, control panel, instrumentation and commissioning — all under one PO and one accountable engineering team.

• Site survey, dust audit and process-flow study
• Detailed engineering: GA drawings, P&ID, BOQ
• Fabrication supervision and quality assurance
• Erection, commissioning and performance guarantee testing
• Operator training and handover documentation

— Solution 05

Environment Monitoring Systems

GPCB and CPCB mandates have made continuous emission and effluent monitoring non-negotiable. AES supplies, installs and maintains complete monitoring stations — calibrated, certified and connected to the regulatory cloud.

• CEMS — Continuous Emission Monitoring (stack: SO2, NOx, CO, PM)
• CEQMS — Continuous Effluent Quality (pH, COD, TSS, flow, BOD)
• CAAQMS — Continuous Ambient Air Quality Monitoring
• Noise / sound-level monitoring stations
• Data logger integration with CPCB / GPCB servers
• AMC, recalibration and certification support

— Solution 06

Electrical Panels, PLC & SCADA

Modern plants run on data. AES designs and builds the electrical and automation backbone — from LT distribution panels to PLC-driven control philosophies and full SCADA visibility for plant managers.

• LT / MCC / PCC / APFC panels per IS 8623 & IEC 61439
• PLC programming — Siemens S7, Allen-Bradley, Schneider M-series
• SCADA / HMI development with historian and reports
• VFD selection and integration for motors and fans
• Industrial networking — Profinet, EtherNet/IP, Modbus
• Energy monitoring & ISO 50001 reporting layers

— Solution 07

UPS & Power Continuity

From server rooms to process-critical instrumentation, downtime is unaffordable. AES specifies, supplies and commissions UPS systems sized correctly the first time — and stands behind them with battery management and AMC.

• Single-phase to three-phase UPS, 1 kVA to 800 kVA
• Modular and parallel-redundant configurations
• Battery sizing, VRLA / Li-Ion options, runtime engineering
• Isolation transformers, servo stabilisers and surge protection
• Remote monitoring & preventive maintenance contracts